Buy a new replacement worm gear JULY 2018

Bell & Howell Worm Gear Help Page

new Bell & Howell worm gear New worm gears

~ Buy a new replacement worm gear now ~ JULY 2018

Nylon gears manufactured once more. Bell & Howell part number 2304782.

£36.00 UKP each. Post to worldwide: £4.80 Includes Printed Service Manual & Parts Catalogue.

Purchase by Secure Card Payment via Paypal on the New Worm page:

New worm gears New worm gear fitted to Bell & Howell 1695 drive shaft under test.


Worm gears on Bell & Howell projectors are prone to hairline cracks that develop into fractures that eventually cause sudden breaking up while the projector is running. Shown above is a cracked animation worm gear from a Bell & Howell model 655.


Here is an an example of original nylon 'animation' worm gear shown in a Bell & Howell model 2592. It remains uncracked and intact.

With the 'animation' model Bell & Howells, the worm gear consists of a thin outer nylon shell with a helical 'archimedean' worm gear that drives the sprockets and is prone to cracking. Replacement requires a major strip-down of the projector to replace the broken worm, usually with a solid, non-animation one.

Shown below left is an example of a new worm gear fitted to a Bell & Howell 652 QE projector.


Below left measured diameter of an original animation worm removed from a Bell & Howell = 36.86 cm.

new Bell & Howell Worm Left, New worm gear Old B&H Worm Gear Measured

Above, new worm diameter 36.86mm. Below left, thread pitch of 2.5mm measured on old worm.

B&H Old Worm Thread 2.5mm Bell & Howell Cracked Worm Gear on Model 655

Bell & Howell Worm Gear Intact

It is sensible to 'run-in' the worm gear mechanism on the bench to be sure that the worm gears are freely running before reassembling. In the Bell & Howell repair manual provided there are is a diagram plan to make a home-made motorised jig for setting up, adjusting, and running in the mechanism before fitting back in the projector.

There should be slight 'side shake' felt at all positions as you grasp the large plastic gear wheels that engage with the worm. You may need to apply a needle file to the large gear wheel teeth at the positions where there is binding, or no side shake is felt.

When the projector is running with the lamp on, the gears will expand due to heat, so it is necessary to allow sufficient clearance to avoid binding or uneven running.


New Bell & Howell projectors stored for many years in a government warehouse unused were all found to have cracked worm gears. This indicates that the problem was not incorrect lubricant or missuse. There is evidence that some Bell & Howell projector worm gears with diverse hairline fissures (that do not join together) can be run regularly without catastrophic failure. However it is only a matter of time before an original worm gear will inevitably fail. A Bell & Howell projector that has had a replacement solid worm fitted is to be preferred.

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